Microbial fermentation pilot plant facility

Contact us

To access our advanced scientific infrastructure or to connect with our microbial fermentation experts, contact:

Luke Masson, Team Leader, Microbial Fermentation
Telephone: 514-496-3123
Email: Luke.Masson@cnrc-nrc.gc.ca

Targeted industry

Biotechnology, biopharmaceutical.

Locations

Research facility highlights

Integrated fermentation platform from 20 to the 1500 L scale

As an R&D pilot plant, our facility offers flexibility, versatility and a broad range of equipment to rapidly convert laboratory results into industrial processes up to the 1500 L scale. While we work with firms of all sizes, these resources make us an especially attractive partner for small and medium entreprises (SMEs) who have limited capacity to invest in pilot-scale facilities compatible with current Good Manufacturing Practices (cGMP).

What we offer

Modular bench-scale bioreactors for accelerated and integrated scale-up process development

The Microbial Fermentation Pilot Plant is home to a multidisciplinary team of microbiologists, engineers, chemists and biochemists attuned to the biotechnology industry's needs. They take special care to design bioprocesses that can be smoothly transferred to industrial settings.

Areas of expertise include molecular biology, microbial physiology, bioprocess development, optimization and scale-up, primary recovery and extensive product purification, endotoxin removal, process control and biomonitoring, and production of GLP-quality material.

Pilot plant's main services

  • Engineering and selection of recombinant bacteria (Escherichia coli, Methylobacterium extorquens) and yeasts strains (Pichia, Saccharomyces)
  • Production of peptides, proteins, nutraceuticals, organic acids, polymers, and probiotics
  • Screening of media, microorganisms, cell lines, and cultivation conditions
  • Bioprocess optimization
  • Scale-up to 1500 L
  • Handling of methanol-oxidizing microorganisms
  • Testing of new monitoring/control equipment and reagents
  • Purification and analytical services to support bioprocessing operations
  • Technical and scientific guidance
  • General or specialized training
  • Documentation tailored to needs

Facility characteristics

  • Molecular biology laboratory
  • BSL-1 pilot plant with bioreactors from 3.5 to 1500 L
  • BSL-2 laboratory with bioreactors from 1 to 20 L
  • BSL-3 facility for cultivation of pathogens
  • Various equipment for primary recovery, cell breakage and initial product capture
  • Laboratories and equipment for small- and pilot-scale product purification
  • Micro- and small-scale parallel bioreactors for rapid process optimization
  • Analytical laboratories for process monitoring and product characterization

Why work with us?

For more than 25 years, NRC's Microbial Fermentation Pilot Plant has provided multi-disciplinary expertise in the development, optimization and scale-up of microbial fermentation processes, as well as the primary recovery, purification and characterization of microbial products.

The biotechnology industry and the research community routinely use our facility to:

  • Produce preclinical material and research reagents
  • Obtain engineering data on process performance
  • Develop emerging processes into ones of use to industry
  • Purify sizeable quantities of biotechnology products
  • Train personnel in a semi-industrial setting
  • Design new bioprocessing facilities and seek advice on equipment selection

Fees

Contact us to discuss how our technical and research experts can help your organization meet its research and business objectives. We offer fee-for-service testing for the development of new technologies, services, and product lines. We can also develop customized research plans to it your technology needs. These plans can be delivered through research service or collaborative research arrangements.

Contact

Luke Masson, Team Leader, Microbial Fermentation
Telephone: 514-496-3123
Email: Luke.Masson@cnrc-nrc.gc.ca

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