Increased viral production (L-12392)

Highlights

Viruses are often used with mammalian cell culture systems as live factories for the production of biologics such as recombinant proteins and vaccines. A common example is the use of human embryonic kidney (HEK 293) cells to produce adenovirus that expresses the gene of interest. The use of expression systems provides flexibility in determining the conditions under which virus production can be optimized.

NRC has developed a simple, cost-effective and scalable method suitable for both research and commercial scale production that enhances adenovirus production by applying osmotic stress to host HEK 293 cells.

Technology transfer

  • R&D and / or commercial exploitation licence
  • R&D agreement for development

Market applications

This technology can increase production of:

  • Adenoviruses
  • Non-budding viruses (e.g. adeno-associated virus, reovirus)
  • Budding viruses (e.g. retrovirus, lentivirus, baculovirus)

It can be used with the following expression systems:

  • Human embryonic kidney 293 (HEK 293) cells
  • Other mammalian cells (e.g. A549, CHO, Hela)
  • Insect cells (Sf9)

How it works

Adenovirus productivity in HEK 293 cells can be increased 2-3 fold and as high as 11 fold by inducing hyperosmotic stress during the growth phase and subsequently infecting the cells under less stressful osmotic conditions. Hyperosmotic stress can be achieved simply by addition of low-cost media supplements such as salts (e.g. NaCl, KCl, KNO3), sugars (e.g. sucrose, glucose, fructose) or other chemicals. Optimal conditioning of the cells during the growth phase can be achieved rapidly (within 3 passages, 1 week). Subsequent dilution or changing the media back to lower osmolarities results in enhanced virus yields. Priming of the cultures in the growth phase can be reversed by switching back to standard media, which allows for maximum flexibility. The method has been tested in bioreactor production runs of up to 20L. When coupled with NRC proprietary HEK 293 expression systems, this technology can be a cost-efficient way of further enhancing virus production.

Benefits

  • Increase viral yields from mammalian cell expression systems by 2-3 fold, up to 11 fold.
  • Rapid, simple, and flexible method compatible with several commercially available media formulations (5 media tested)
  • Application of hyperosmotic stress is reversable, providing flexibility during different cycles
  • Scalable for use in bioreactors for commercial production purposes

Patents

NRC file 12392: Patents pending in Canada, the United States, and Europe.

Contact

Daniel Desmarteaux, Client Relationship Leader
Telephone: 514-496-5300
Email: Daniel.Desmarteaux@cnrc-nrc.gc.ca

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