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Real-Time Diagnostics of Foam Extrusion Process Using Non-intrusive and Non-destructive Ultrasonic Techniques

Basic Principle :

Ultrasound propagation characteristics (reflection coefficient, velocity and attenuation) are dependent on molecular, chemical and physical properties of materials.

Ultrasound propagation characteristics Ultrasound propagation characteristics

Some Examples of Applications in Foam Extrusion Monitoring

Probing the Blowing Agent Behaviour

Sensors and System
Sensors and SystemSensors and System

Ultrasonic buffer rods probes, high temperature UT and a fast data acquisition system specially dedicated to foam extrusion are the key components of the technique.

PlasticizationPlasticization

Physical foaming agent induces plasticization of the polymer matrix, decreases viscosity and ultrasonic velocity

Monitoring ultrasonic velocity of PS + HCFC 142b one-phase mixture (high pressure)Monitoring ultrasonic velocity of PS + HCFC 142b one-phase mixture (high pressure)

In line-determination of foaming agent concentration

Determining in Degassing Conditions

Bubble NucleationBubble Nucleation

When pressure decreases, phase separation occurs and bubbles nucleate. This corresponds to a rapid increase of ultrasonic attenuation and a minimum in velocity.

Easy determination of the temperature and pressure conditions of bubble nucleation.

Degassing Pressure Determination

Degassing Pressure DeterminationAn important parameter in developing the process is the evaluation of new foaming agent which is environmentally friendly.

Nucleating Agents

Nucleating AgentsEffect and efficiency of nucleating agents can be probed in determining the degassing conditions.

Information

To learn more about these and other technologies, to benefit from NRC's R&D resources and give your firm a technological advantage, you are invited to contact IMI representatives.

Dr. Cheng-Kuei Jen
Group Leader
Characterization and Ultrasonic Sensors
Tel.: (450) 641-5085
Fax: (450) 641-5106
E-mail: Cheng-Kuei.Jen@cnrc-nrc.gc.ca

Photo of Cheng-Kuei Jen

Ngoc Huynh, Eng., M.A.Sc., M.B.A.
Business Development Officer
Modelling and Diagnostics Section
Tel. : (450) 641-5135
Fax : (450) 641-5106
E-mail: Ngoc.Huynh@cnrc-nrc.gc.ca

Photo of Ngoc Huynh

Related Information

Institutes: